The generator control system is the heart of a utility-scale wind turbine, converting mechanical rotation of the hub into clean, 3-phase power that synchronizes with the utility grid. Keeping these turbines operational and well maintained requires a specialized skill set, and wind turbine technicians possess these skills. They know how to service, operate, and troubleshoot the generator control system, which includes the generator, rectifier, generator control unit, power distribution panel, pad mounted transformer, and generator control software.
Amatrol’s Wind Turbine Generator Control Troubleshooting Learning System (950-TGC1) allows learners to gain adaptive skills for generator system operation, adjustment, and troubleshooting in a wide variety of situations. It helps learners to develop and practice both wind turbine component and system level skills and gives them the classroom instruction and hands-on experience that they need to succeed in this emerging and growing field. Wind Turbine Generator Control Troubleshooting also includes Amatrol’s unique electronic fault insertion system, which lets learners gain hands-on experience with the troubleshooting of realistic generator control problems, as well as receive automatic feedback on their progress.
Furthermore, Turbine Generator Control Troubleshooting connects to Amatrol’s Nacelle and Hub workstations to create a comprehensive wind turbine learning laboratory.
Amatrol’s Turbine Nacelle Troubleshooting Learning System (950-TNC1) teaches learners the unique skills required to operate, adjust, troubleshoot, and maintain wind turbine nacelle systems. The system replicates a fully-functional, utility-scale nacelle, allowing learners to develop and practice component-, subsystem-, and system-level skills.
The Wind Turbine Nacelle training and troubleshooting system also features FaultPro, Amatrol’s exclusive computer-based fault insertion system. FaultPro allows an instructor to electronically insert realistic nacelle problems into the system and then track a learner’s progress in troubleshooting and solving the problems. The wind turbine nacelle troubleshooting system can also be connected to the Turbine Electric Hub Learning System (950-TEH1) and the Turbine Generator Control Learning System (950-TGC1) to create a comprehensive wind turbine learning experience.
Wind Energy Technology Foundational Skills
Wind energy is a significant source of power that is growing dramatically. The Department of Energy has set a goal for 20% of electrical energy used in the United States to be from wind power by 2030. Wind farms can be found throughout the world – from cold, arctic conditions to the tropics, from beaches to mountains to oceans. Understanding the basics of how wind energy is harnessed will prepare technicians, engineers, installers, designers, builders, and others that want to utilize wind technology in either large utility-scale turbine farms or small wind applications.
Amatrol’s Wind Concepts Learning System (950-WC1) introduces learners to a broad range of basic concepts in wind energy technology. Learners study how wind power systems work and what it takes to generate electrical power with wind. Wind Concepts training acts as a foundation for learners enrolled in wind-specific as well as general renewable energy programs.
Hands-On Gas Metal Arc Welder Skills
Welding plays a critical role throughout our economy. It is central to many industries including manufacturing, construction, and aerospace to name only a few. GMAW Welding is a blend of both art and science, joined together to create enduring bonds that allow us to create structures and machines on a scale impossible to achieve without it.
Amatrol’s Welding Technology Learning System (950-WT1) teaches how to safely create an array of high quality weld types. This welding training system consists of a workstation with a self-contained down-draft table and angle grinder, storage station, gas metal arc welder (GMAW), weld test fixture, tools and fixtures, safety gear, student curriculum and teacher’s assessment guide. This industrial welding training system is mobile with both the workstation and storage unit designed for classroom use. These industrial-grade components are an example of Amatrol’s commitment to providing top-flight equipment and gives learners the opportunity to practice and gain experience on actual mechanisms that they’ll work with on the job.
Amatrol’s Portable AC/DC Electrical Learning System (990-ACDC1) teaches the fundamentals of AC and DC electrical systems used for power and control in industrial, commercial, agricultural, and residential applications. The 990-ACDC1 offers industry-relevant skills including how to operate, install, design, and troubleshoot basic AC and DC electrical circuits for various applications.
This portable AC/DC electrical learning system brings customers flexibility and convenience when there’s a need to use a trainer in multiple locations or where space is too small for a full-size trainer. Set within a durable ABS plastic case, the 990-ACDC1 features wheels and a handle to create a completely mobile learning system. This highly efficient learning system also includes a lock for safety and a storage pouch in the inside cover for loose components, such as banana leads. The system’s front cover is easily removed, enabling the case to sit upright on a flat surface.
The 990-ACDC1 includes a variety of switches and other components so learners can build different circuits, which will help them to recognize industrial component styles and learn how to troubleshoot them effectively. Combined with Amatrol’s world-class curriculum, this innovative product can provide learners with a thorough understanding of electrical power.
Amatrol's Portable Electric Training System (990-ACDC1) is a great way to train electric concepts. Partnered with interactive multimedia, this learning system is a good cornerstone to any program.
Amatrol’s Portable Basic Hydraulics Training System (990-BH1) allows learners to gain skills by studying topics like basic hydraulic circuits, pressure control circuits, hydraulic schematics, and sequence valves. Also, given the compact nature of the Portable Basic Hydraulics system, for the first time you can teach hydraulics in a limited space. This learning system allows learners to study and practice how to read a pressure gauge, as well as liquid level and temperature in the reservoir, connecting hydraulic circuits, operating a bi-directional hydraulic motor, converting between absolute and gauge pressure, and connecting and adjusting the pressure setting of a pressure relief valve (PRV).
The mobile Basic Hydraulics training includes gauges, manifolds, cylinders, valves (relief/sequence, pressure reducing, check, directional control, etc.), flow meter, and hydraulic motor. The components of this portable trainer are all industrial quality, not only to ensure durability, but also to help learners become better prepared for what they will encounter on the job. All Amatrol products are made from top-notch materials and carefully crafted to create tough, attractive, well designed learning systems that facilitate learning and will serve teachers and learners for years. Amatrol uses components that learners will find on-the-job in order to give the best opportunity to build confidence and industrial competencies.
Amatrol’s Portable AC Variable Frequency Drives Troubleshooting Learning System (990-DRV1F) teaches the fundamentals of configuring and operating an AC variable frequency drive. The AC motor drive troubleshooting system includes industry-standard components, such as an Allen-Bradley PowerFlex 4 variable frequency AC drive and a 3-phase AC motor, in a convenient, portable case that can be used virtually anywhere.
The system also features FaultPro, Amatrol’s exclusive electronic fault insertion software. FaultPro allows users to learn motor drive troubleshooting skills, such as drive input, motor input, and drive relay troubleshooting. FaultPro allows users to troubleshoot realistic situations they will encounter on the job in industries like packaging, textiles, and paper where rapid motor acceleration and deceleration are required.
Amatrol’s Portable Electric Relay Control Troubleshooting Training System (990-EC1F) covers concepts widely used in industrial, commercial, and residential applications to regulate electric motors and fluid power actuators, as well methods used for troubleshooting problems in relay control components and systems. This portable learning system offers learners flexibility and convenience when there’s a need to use a trainer in multiple locations or where space is too small for a full-size trainer.
The 990-EC1F includes a relay control panel with pre-mounted electrical control, pneumatic, and electric power components. Learners can use these components to connect electrical terminals to heavy-duty banana jacks to test various automation control circuits. This system also includes a digital multi-meter that will be used for troubleshooting concepts and skills. Combined with Amatrol’s world-class interactive multimedia curriculum, this innovated product can provide learners with a thorough understanding of electric relay control.
Amatrol’s Portable Power and Control Electronics Learning System (990-ELE1) teaches learners how to operate, adjust, and troubleshoot electronic components, circuits, and systems used in machine applications. This powerful training system allows users to explore the fundamental concepts of industrial power and control electronics, such as measuring temperature, speed, and analog signals, in a convenient, compact unit that can be easily transported for use in multiple locations.
The 990-ELE1 features a wide variety of industry-standard electrical components and circuits that can be set up in a wide variety of real-world machine applications. These components will help learners gain hands-on experience with linear power supplies, solid state relays, discrete and thermal sensing devices, solid state switching, and more! The 990-ELE1 also utilizes FaultPro, the industry’s premier computer-based fault insertion system that enables learners to develop key industry troubleshooting skills. FaultPro features 30 different faults to present learners with realistic troubleshooting experiences.
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Item Number:211-140DAC Worldwide’s Positive Displacement Blower Cutaway, Rotary Lobe-Type (211-140) is a full-size, fully-detailed sectioned rotary lobe-type positive displacement compressor that provides learners a first-hand view into a component that is found in various applications worldwide.
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Item Number:211-110DAC Worldwide’s Positive Displacement Compressor Cutaway, Piston-Type (211-110) is a realistic, sectioned, piston-type positive displacement compressor. Rather than a scale model, the cutaway is a piece of actual industrial hardware sourced from popular industrial makes and models. T
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Item Number:272-980DAC Worldwide's Pressure Control Switch Sample Dissectible (272-980) is a realistic dissectible sample of a common industrial control-type pressure switch as used in automation and process systems.
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DAC Worldwide's Pressure Switch Sample Dissectible (272-981) is a realistic dissectible sample of a common industrial pressure switch.
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Item Number:278-195DAC Worldwide’s Progressive Cavity Pump Cutaway – Moyno/Roper (278-195) depicts a sectioned industrial progressing cavity pump that allows for convenient classroom or laboratory training in the operating characteristics, construction, and maintenance of these common process pumps used in a variety of sectors.
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Item Number:ELL/4000The unit is used manually, with flows controlled by manual valves and flowmeters. The unit has a 2"-diameter glass column, which enhances the visual experience of the extraction process. A pneumatic pulsator increases the contact between the two phases and mass transfer. Students learn how to determine the interphase level, material balance, efficiency of the column, and more.
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Item Number:869-PACDAC Worldwide’s Pump Impeller Sample Board (869-PAC) is a hands-on teaching aid that is designed to supplement courses in pump operation and maintenance. This rack-mounted identification panel accommodates magnetic identification tags relating to the impellers supplied, allowing association with the appropriate impeller by the student.
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Item Number:275E-PACDAC Worldwide’s Pump Maintenance and Alignment Training System Plus (275E-PAC) is a realistic benchtop training system for industrial pumps. Using an actual standard ANSI centrifugal pump, the training system allows for instruction in the complete tear-down and assembly procedure for this common pump type.
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Item Number:280-000Hands-On Technical TrainersDAC Worldwide’s Pump Packing / Mechanical Seal Trainer (280-000) is a unique, multi-purpose demonstration device related to training in industrial pump sealing systems. The trainer supports basic introductory training in pump packing / mechanical seal operation, and gives learners a first-hand view into a component that is found in various maintenance applications worldwide.
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Item Number:295-408DAC Worldwide's Pumpjack Package Model (295-408) is a highly detailed, professionally crafted technical scale model of a common oilfield production pump.






















