This video will guide you through getting your CarTrain ready for use. Daniel and Christian will start with the unboxing of the different crates and then show you how to assemble the table and prepare the CarTrain for the first use. Later in the video, you will learn how to use the trainer together with the eLearning software Labsoft. You will run through some practical tasks as well as the whole shutdown process of the high voltage system. Finally, there will be a deep dive into the diagnostic tasks of the CarTrain using the example of an insulation fault.

What is LIFT? One of only a handful of Manufacturing USA Institutes across the country, LIFT is a nonprofit, public-private partnership between industry, academia, and government that supports the nation’s economy and enhances its national security by accelerating innovative advanced manufacturing technology and talent development.

In this video, STEM Talent Program Manager Bernie Simms, Learning Lab Manager Jihad Mims, and Learning Lab/Robotics Instructor Isaac Vanover discuss LIFT’s unique mission to research and develop innovative lightweight materials that advance the nation’s military defense and manufacturing capabilities.

According to Mims, “We also realized that there’s a very large skills gap. Over 2.5 million jobs within manufacturing were going unfilled, so to bridge that gap, we also wanted to make sure that education and workforce development was implemented in LIFT’s atmosphere. ”

That’s why you’ll find a wide variety of Amatrol training systems and eLearning curriculum in the LIFT Learning Lab. Amatrol also partnered with LIFT to develop the IGNITE: Mastering Manufacturing high school career and technical education program.

A fully automated cartoner for pouches, featuring robotic collation and loading, was engineered by FANUC’s Authorized System Integrator.

System Operation

Pouches emerge from the customer's pouch form-fill-seal (FFS) machine in a single-file fashion. The M-1iA robot strategically arranges alternate pouches, forming dual lanes at the cartoner infeed. Subsequently, two M-2iA robots precisely stage the pouches within collation fixtures, while an SR-6iA erects auto-bottom cartons and positions them on the carton conveyor. An M-10iD/12 robot expertly picks the staged pouches and deposits them into the erected cartons. The carton's top is then folded and tucked, and a collaborative CRX-10iA robot efficiently removes closed cartons, transferring them onto racks.

Key Advantages

  • Capable of handling 100 pouches per minute
  • Enhanced packaging speed
  • Reduced footprint

ESS Technologies, Inc., a Pacteon Company, is a leading expert in comprehensive packaging line solutions, catering to industries such as pharmaceuticals, nutraceuticals, cosmetics, and consumer packaged goods. With a foundation dating back to 1993, ESS possesses extensive proficiency in designing, manufacturing, and integrating automatic cartoners, case packers, robotic palletizers, and TaskMate Robotic Systems®.

This video is part of a video collection showing the start-up and operation of the training system.

Trainees work directly on a real high-voltage system, which has been adapted with special safety features to be used without any prior qualifications. Thus, this training system provides a safe work environment and allows students and trainees to focus on the task entirely. The content is based on worldwide curriculums (ASE L3 and DGUV 200-005).

Trainees can become familiar with all the key theoretical backgrounds by utilizing an interactive e-learning course. Each theoretical section is accompanied by practical exercises and tests of knowledge, which also help advance vital diagnostic skills. These skills are further boosted by the built-in diagnostic system and the scrupulously selected fault scenarios.

This is the only training system that allows students to develop various diagnostic strategies involving measurements on an actual HV system with real HV voltages under the most stringent safety conditions.

This video is part of a comprehensive collection showcasing the setup and operation of our training system.

Trainees engage directly with a genuine high-voltage system, meticulously equipped with specialized safety features, enabling safe utilization without prior qualifications. This ensures a secure learning environment, allowing students and trainees to concentrate fully on their tasks. This content aligns with global curriculums, such as ASE L3 and DGUV 200-005, ensuring relevance and applicability.

Through interactive e-learning modules, trainees delve into the essential theoretical foundations. Each theoretical segment is complemented by practical exercises and knowledge assessments, enhancing diagnostic skills crucial for success. Supported by a built-in diagnostic system and carefully selected fault scenarios, trainees develop proficiency in diagnostic strategies.

This training system stands out as the sole platform offering students the opportunity to employ various diagnostic techniques, including measurements on authentic HV systems with real HV voltages, all within the strictest safety parameters.

As a distributor, we're pleased to present a video from our collection showcasing the setup and operation of our training system.

Trainees engage directly with an authentic high-voltage system, equipped with specialized safety features for safe usage without prior qualifications. This ensures a secure learning environment, enabling students and trainees to concentrate fully on their tasks. Our content is aligned with global curriculums, including ASE L3 and DGUV 200-005, ensuring relevance and adherence to industry standards.

Through interactive e-learning courses, trainees delve into key theoretical concepts. Each theoretical module is complemented by practical exercises and knowledge assessments, fostering the development of vital diagnostic skills. Supported by a built-in diagnostic system and carefully selected fault scenarios, trainees further enhance their diagnostic proficiency.

This training system stands apart as the sole platform offering students the opportunity to develop various diagnostic strategies, including measurements on an actual HV system with real HV voltages, all within the strictest safety parameters.

In this informative tutorial video, discover the ins and outs of navigating the touch screen interface on the CarTrain CO3221-6X. Whether you're a novice or an experienced user, this step-by-step guide will walk you through the various functions and features of the touch screen, allowing you to optimize your training experience. From accessing different modules to adjusting settings, learn how to harness the full potential of the touch screen interface with ease. Mastering this essential skill will enhance your proficiency in operating the CarTrain CO3221-6X and unlock a world of possibilities in automotive training.

Unlock the full potential of your CarTrain CO3221-6X with our comprehensive tutorial on "Ready Mode." In this step-by-step guide, you'll learn how to activate and utilize the Ready Mode feature effectively. Whether you're preparing for a training session or optimizing system performance, mastering Ready Mode is essential for maximizing efficiency and productivity. Join us as we explore the ins and outs of this essential feature, empowering you to take your automotive training to the next level.

Dive into the intricacies of configuring the High Voltage System on your CarTrain CO3221-6X with our comprehensive tutorial. In this step-by-step guide, we'll walk you through the process of setting up the High Voltage System, ensuring safety and efficiency every step of the way. Whether you're a novice or an experienced user, this video will equip you with the knowledge and skills needed to navigate the setup process seamlessly. Join us as we explore the key components, safety protocols, and best practices for configuring the High Voltage System, empowering you to make the most of your CarTrain CO3221-6X and elevate your automotive training experience.

Embark on your journey with the CarTrain CO3221-6X by mastering the essentials in our comprehensive tutorial, "Getting Started." Whether you are a newcomer or a seasoned user, this step-by-step guide will walk you through the initial setup and configuration process, ensuring a smooth and efficient start to your training experience. From powering the system to navigating the interface, you'll learn everything you need to know to confidently hit the ground running. Join us as we explore the foundational steps of using the CarTrain CO3221-6X, empowering you to unlock its full potential and elevate your automotive training to new heights.

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  • Amatrol Learning Sytem - 990-PTB1
    Item Number:
    990-PTB1
    This system’s value is twofold: first it provides vital training experience for learners and professionals that will perform industrial maintenance, installation, and troubleshooting on pneumatic systems used in real-world automation machinery, packaging equipment, pharmaceutical applications, chemical handling tasks, and more. Secondly, this system features industry-standard valves, switches, and gauges all within a portable learning system that can be placed on a conference room table, shop floor desk, or practically anywhere when training space is limited.
  • Portable Power and Control Electronics Learning System
    Item Number:
    990-ELE1
    Amatrol’s Portable Power and Control Electronics Learning System (990-ELE1) covers how to operate, adjust, and troubleshoot electronic components, circuits, and systems used in machine applications. The portable learning system allows for on-the-go exploration of the fundamental concepts of industrial power and control electronics, such as measuring temperature, speed, and analog signals. The 990-ELE1 provides skills and topics that will be invaluable in industries like manufacturing, transportation, energy, and construction.
  • Supply Chain Automation Training & Assessment
    Item Number:
    95-MSB3
    The Amatrol Skill Boss Logistics offers a performance-based assessment for evaluating the skills and competencies of future supply chain automation technicians.
  • Next-Generation Training
    The Smart Factory is a fully connected and flexible manufacturing system that connects its physical systems, operational information, and human assets to control manufacturing, maintenance, inventory, and supply chain operations.
  • Amatrol Solar PV Troubleshooting Learning System
    Item Number:
    950-SPT1
    The 950-SPT1 teaches students connection, operation, programming, and troubleshooting of AC/DC and grid-connected systems. The curriculum is PC-based multimedia that is highly interactive. It allows students to use the learning style best for them – reading, listening, visual. The 950-SPT1 supports the NABCEP (North American Board of Certified Energy Practitioners) test for Certified Solar Photovoltaic System Installer.
  • Amatrol Solar Energy Learning System
    Item Number:
    950-STOL1
    The 950-STOL1 includes all components needed to develop hands-on, job ready skills: all solar specific components as well as balance of system items. The learning system contains a mobile workstation, multiple component circuit panels, a solar collector unit, fault insertion, PC-based multimedia student curriculum, and instructor’s assessment guide. An optional sun simulator is available to facilitate classes indoors when outdoor conditions do not support solar heating.
  • Automation Training for PLC, Electrical, Mechanical…
    Item Number:
    870-PTAB82
    Amatrol’s Tabletop Mechatronics is a portable, durable, affordable learning system that forms a fully automated line to teach real-world mechatronics skills. This learning system features a pick-and-place, gauging, and inventory station, all of which fit on a standard tabletop!
  • Turbine Electric Hub Troubleshooting Learning System
    Item Number:
    950-TEH1
    Amatrol's 950-TEH1 Turbine Electric Hub Troubleshooting Learning System teaches students adaptive skills for wind turbine operation, adjustment, and troubleshooting in a wide variety of situations. The 950-TEH1 allows students to develop and practice component, subsystem, and system-level skills. The fully functional, scaled-down utility-scale turbine electric hub. The Turbine Electric Hub Troubleshooting Learning System includes...
  • Turbine Nacelle Troubleshooting Learning System
    Item Number:
    950-TNC1
    Amatrol’s 950-TNC1 Turbine Electric Hub Troubleshooting Learning System allows students to learn the skills required for wind turbine operation, adjustment, and troubleshooting.
  • Amatrol Online Learning Solutions
    Amatrol’s virtual trainers replicate physical systems in such detail that students can build skills even when they don’t have access to actual equipment.

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