Industrial Pump Maintenance and Troubleshooting
The Gear Pump Learning System (95-PM1-F) covers the function, operation, installation, and maintenance of the versatile gear pump. This low maintenance pump can transfer a wide array of fluids and fluid viscosities for spraying, recirculating, cleaning, and fluid transfer applications. One of the most common applications of a gear pump is in an automobile’s automatic transmission. This industrial pumps training system also provides information on pump inspection, pump disassembly, pump maintenance, and pump troubleshooting, as well as how to select the proper gear pump for an application and how to calculate theoretical and actual flow rates.
Pump Maintenance & Troubleshooting Skills
The Magnetic Pump Learning System (95-PM1-G) covers the magnetic pump, which uses a magnetic coupling to prevent direct contact between the motor drive shaft and the pump impeller. This feature eliminates any possibility of leakage or seepage and makes the magnetic pump an ideal selection for pumping hazardous chemicals that could harm the environment or for expensive liquids where it is important to reduce loss. This industrial pumps training system explains the function, operation, installation, disassembly, inspection, and maintenance of a magnetic pump.
Additional topics include: how to properly align the magnetic coupling; how to troubleshoot problems; how to select the correct magnetic pump for an application; how to determine a pump’s flow/pressure characteristics; and how each component of the pump factors into the overall operation.
Pump Maintenance Skills
The Centrifugal Pump with Stuffing Box Learning System (95-PM1H) covers a pump design that, in spite of the modern mechanical seal, remains widely used in industry due to its cost-effectiveness and ability to avoid catastrophic failure. This feature makes it an ideal design for fire departments in fire pump applications. This industrial pumps training system explains the installation, function, and maintenance of a centrifugal pump with a stuffing box.
Additional topics include: how to troubleshoot this pump design; what the flow/pressure characteristics of a centrifugal pump are; and how to startup and operate a centrifugal pump with a stuffing box.
The model 950-PM1 Centrifugal Pumps Training System teaches skills related to centrifugal pumps training, which are used in almost every industry to transfer non-hydraulic fluids of various types from one place to another. Students learn a comprehensive set of industry-relevant skills including how to operate, install, maintain, troubleshoot, analyze performance, and select centrifugal pumps as well as system design.
The model 950-PM1 includes a centrifugal pump, mobile test workstation, student learning materials for both theory and lab, and teacher’s guide. This centrifugal pumps operation and maintenance training system uses industrial quality components such as a cast iron centrifugal pump to help students become better prepared for what they will encounter on the job.
Amatrol’s Rigging 2 Learning System (95-RGB2) adds to the first Rigging training system (950-RGB1) to offer a comprehensive learning experience, to teach rigging safety training and industrial crane operation skills, and to help learners prepare for certifications. This hands-on Rigging training system expands on the initial offering of rigging knowledge to include synthetic slings, equipment movement, and industrial cranes. Proper rigging techniques are vital for efficient movement of loads and workers safety.
This Crane Operation training course includes two synthetic slings, four load protection pads, jack, lever dolly, and much more! These components will be used to explore topics such as synthetic sling operation, equipment movement using roller bars and dollies, and crane operation signals. In addition to equipment and printed curriculum, this industrial system offers a student reference guide, instructor’s manual, installation guide, and an optional online rigging training course.
Amatrol’s Rigging 3 Learning System (95-RGB3) adds to the initial hands-on rigging training systems (950-RGB1 and 95-RGB2) by including hands-on wire mesh sling skills, rigging knots training, and rigging safety skills. This advanced rigging training system provides learners with additional components and skills to further expand their understanding and competency of rigging. Proper rigging techniques are vital for efficient movement of loads and workers safety.
This advanced rigging training system includes a rope system, D-shackle, steel tubing, a metal mesh sling, and much more! These components will be used to explore topics such as making a long, short, and eye splice in a fiber rope, describing the function of a tag line, and learning how to assemble and lift a load using a wire mesh sling. In addition to equipment and printed curriculum, this system offers a student reference guide, instructor’s manual, installation guide, and an optional online eBook.
Amatrol’s Solar Site Analysis Training System (95-SA1) teaches learners both the theoretical knowledge and hands-on skills they will need to analyze and choose suitable locations for solar arrays and components. Learners begin by studying how to conduct a preliminary site assessment, including applicable codes, jurisdictional authorities, permits, and licenses required for solar energy system installations.
Learners will also use real-world equipment, like the Solar Pathfinder sun path calculator, to perform and interpret a shading analysis in order to determine suitable locations for electrical photovoltaic and solar thermal components. The included multimedia curriculum also teaches other relevant skills, such as developing site layout drawings.
The Solar Thermal Cold Water Supply Station training is designed to reduce the temperature of hot water from the open loop (950-STOL1), closed loop (950-STCL1), or installation solar thermal (950-STF1) learning systems and feed it back to the learning system at a temperature and pressure that is similar to a city water supply. This system will enable the three solar thermal learning systems to be self-contained.
The Solar Thermal Cold Water Supply Station training includes the frame, AC pump, AC chiller, water storage tank, ball valves for shutoffs and bypasses, relief valve to adjust temperature and pressure output, temperature gauges, a pressure gauge at outlet of chiller, control unit, ground fault circuit interrupter, and an AC circuit breaker with lockout / tagout.
Amatrol's AC/DC Electrical Learning Systems 1 and 2 (96-ADE1 and 96-ADE2) cover the fundamentals of electricity, such as electric measurement training and basic electrical cir-cult training, as well as Inductance, capacitance, and transformers. Electricity Is the most widely used utility and the demand will continue to increase as technology continues to grow. This means that more engineers and technicians will be needed to Install, develop, and maintain electrical devices. These learning systems include a large array of Industrial electrical power and control components, typical of what learners will find In real world applications. This hands-on experience Is Invaluable In today's workplace.
Amatrol's Computer Aided Design (CAD) 1 – SolidWorks learning system introduces solid modeling by describing the function of solid modeling software and the features of solid modeling. Solid model creation is taught by having the learner use sketch commands and tools to create a sketch and extruded boss/base features to create a solid model. Solid model features such as drawing planes; extruding cut features, fillets and chamfers; and revolved features are explored. Also included are topics such as multi-view drawings, dimensioning, and title blocks.
Pages
-
Item Number:96-PLS1TThe injection molding trainer includes a temperature control system, 4 oz. shot material feed system with electro-pneumatic control, dual heater system, barrel and nozzle, safety enclosure, heavy-duty workstation, 8-ton clamping system, mold offset plates, set of injection starter molds, interactive curriculum for both theory and lab, and a teacher’s assessment guide.
-
Item Number:96-PLS2The 96-PLS2 includes a clamping system, extrusion die for use with blow molding, pneumatic blow system, starter mold for blow molding, extrusion die, interactive curriculum for both theory and lab, and a teacher’s assessment guide. Students will learn skills such as creating a plastics part using a blow molding operation, troubleshooting blow molds, designing a blow mold using CAD/CAM, creating a blow mold using a CNC machine, creating a plastics part using an extrusion operation, and testing an extrusion for uniform diameter.
-
Item Number:990-PS712Inside this attractive, durable carrying case, learners will find a world-class learning system with components like the KTP 600 Human Machine Interface (HMI) panel, which allows user input and displays output data. Combined with Amatrol’s thorough curriculum, learners will gain both theoretical and hands-on knowledge that can start them on a path towards a rewarding career.
-
Item Number:LMV-F400 RLAn excellent teaching machine with an all in one production center. This top of the line Milling Machine includes an attached FANUC LR Mate 200iD Robot arm. With this machine, educators have everything they will need to teach students both Robot programming and CNC machining.
-
A 3 axis CNC Router with totally enclosed interlocking guard, suitable for all levels of education and training. With its large capacity the Router 2600 is ideal for cutting a range of resistant materials such as hard and soft wood, plastic, modelling foam, acrylic and prototyping material. Both models are available with 5 Station Automatic Tool Changer; and in addition, the Router 2600 Pro can cut non-ferrous metals.
-
A large format, high speed Router, complete with built-in machine bench, offering large machining capacity (table size 1080 x 640mm) at an exceptional price. The Router 6600 / 6600 Pro is specifically designed for education and training and is ideal for cutting a range of resistant materials such as hard and soft wood, plastic, modelling foam, acrylic and prototyping material. Both models are available with 5 Station Automatic Tool Changer; and in addition, the Router 6600 Pro can cut non-ferrous metals.
-
A compact 3 axis CNC Router with totally enclosed interlocking guard, suitable for all levels of education and training. The Compact 1000 Pro is ideal for cutting a range of resistant materials such as hard and soft wood, plastic, modelling foam, acrylic and prototyping materials, as well as non-ferrous metals.
-
A compact 2 axis CNC Lathe with totally enclosed high-visibility interlocking guard, suitable for all levels of education and training. Programmable spindle speeds and feedrates make the Turn 270 PRO ideal for cutting a range of resistant materials such as wax, plastic, acrylic, free cutting alloys, aluminum and steel.
-
A high capacity 2 axis CNC Lathe with totally enclosed high-visibility interlocking guard, suitable for all levels of education and training. Programmable spindle speeds and feedrates make the Turn 370 PRO ideal for cutting a range of resistant materials such as wax, plastic, acrylic, free cutting alloys, aluminum and steel.
-
A 3 axis CNC milling machine available either floor standing or for bench mounting, with totally enclosed high visibility interlocking guard, suitable for all levels of education and training. Programmable spindle speeds and feedrates make the VMC 1300 ideal for cutting a range of resistant materials such as wax, plastic, acrylic, free cutting alloys, aluminium and steel.



















