This system’s value is twofold: first it provides vital training experience for learners and professionals that will perform industrial maintenance, installation, and troubleshooting on pneumatic systems used in real-world automation machinery, packaging equipment, pharmaceutical applications, chemical handling tasks, and more. Secondly, this system features industry-standard valves, switches, and gauges all within a portable learning system that can be placed on a conference room table, shop floor desk, or practically anywhere when training space is limited.
Amatrol’s Computer-Aided Manufacturing (CAM) 1 Learning System (96-CAM1) teaches learners the fundamentals of part design and development using Mastercam software. Mastercam allows learners to design and draw complex shapes and parts on a computer. These drawings can then be utilized to generate a program to produce learner-designed parts using the CNC Machines 1 Learning System (96-CNC1). Major topic areas covered by this course include the CAM mill process, tool and material selection, CAM parameters, contour toolpaths, and much more!
The 96-CAM1 training system includes Windows-based Mastercam software, a custom tensile specimen fixture kit featuring an adapter plate, 1/4-inch and 3/8-inch end mills, and a supplemental disc containing various CAM design files. This system’s interactive eLearning curriculum covers major CAM topics and theory, which learners can then use to practice various hands-on skills that can then be used in real-world applications. This curriculum is full of incredible graphics, 3D animations, and interactions.
Amatrol’s CNC Machines 1 and 2 Learning Systems (96-CNC1D and 96-CNC2D) cover how to operate a CNC milling machine and how to develop basic programs that will run the machine. More specifically, the 96-CNC1D will cover fundamental CNC machine training, such as linear interpolation, startup and shutdown blocks, tooling selection, and accurate PRZ location before moving on to more advanced circular interpolation commands. The 96-CNC2D builds on these foundational skills by adding how to calculate the speeds and feeds for CNC operations, how canned cycles and subprograms are used to simplify CNC programs, and how to use cutter compensation.
Each of these learning systems uses the Denford Micromill IST CNC milling machine, which allows learners to gain hands-on milling program design and practice. This level of hands-on CNC machine training is mirrored throughout other systems in Amatrol’s Project Based Learning program. Project Based Learning systems were specifically designed for high school students in order to teach them teamwork, STEM, and problem-solving skills that are applicable to real-world advanced manufacturing career opportunities.
Amatrol’s CNC Machines 3 Learning System (96-CNC3D) introduces learners to the CNC lathe and covers the operation and programming of this vital industrial machine. Learners will study the basic components and function of the lathe and then write programs to reduce the diameter of a shaft and create a part with a specific fillet. Lathes are one of the most widely used machines in industrial settings, found in every machine shop, so understanding their operation and function is vital for future members of the workforce.
CNC Machines 3 includes a Denford Microturn CNC Lathe, a tooling package, multimedia curriculum, an instructor’s guide, installation guide, and a student reference guide. Learners will use the curriculum to study CNC lathe topics like basic lathe G- and M-codes, absolute and incremental programming, circular interpolation, and program interpretation, and then practice applicable, industry-relevant skills with the Denford Microturn CNC lathe.
Amatrol’s Computer Control 1 & 2 Learning Systems (96-CT1 & 96-CT2) teach users how to program, operate, and interface programmable logic controllers (PLCs) in a variety of applications used in many industries, such as automotive, packaging, and technological assembly. The PLC remains an important tool in industrial automation, useful in a wide variety of applications like robots, conveyors, electric motor controls, air conditioning, process control, plastic injection molding, and CNC machines.
The 96-CT1 hardware features an Allen-Bradley Micro820 PLC. It can be mounted to either the Electrical Control 1 Learning System (96-ECS1) or Electric Relay Control Learning System (90-EC1A) to provide control of real-world electrical and pneumatic application devices. The system’s PLC I/O terminals are wired to heavy duty banana jacks, allowing learners to quickly connect the PLC to other devices. Using the system’s robust interactive multimedia curriculum, users will learn PLC skills while practicing with real-world equipment.
Computer Control 2 picks up PLC training where the first course leaves off. Learners will begin by studying step-by-step techniques that make reading and designing event sequencing programs much easier, then advance to topics like PLC timer instructions, time-driven sequencing, timer applications, PLC counter instructions, count down instructions, and latch and unlatch instructions. This training system allows learners to practice skills like: designing a PLC program that provides low voltage starting of an electric motor; designing a clamp and drill application which uses the latch/unlatch instructions; entering and editing a PLC program that uses an RTO instruction; and many more!
Amatrol’s Electrical Control 1 Learning System (96-ECS1) teaches learners how to interpret, design, and operate relay control circuits using ladder diagrams. Electrical control is vital in the operation of electric and fluid power actuators and also forms the fundamental building block of automation systems like programmable logic controllers (PLCs), which are programmed using the electrical control schematic method, the ladder diagram.
The 96-ECS1 includes a tabletop console with pre-mounted electrical control, pneumatic, and electric power components. Each component’s electrical terminals are connected to heavy-duty banana jacks, enabling learners to quickly connect and operate a variety of automation control circuits. This learning system also features interactive multimedia curriculum covering major topic areas like control logic, ladder diagrams, sequencing control, timers, and advanced systems. This multimedia curriculum comes alive with exciting animations, videos, and interactive exercises, as well as a virtual simulator.
Amatrol’s Electrical Fabrication 1 Learning System (96-ELF1) teaches students skills that are commonly used by electricians, technicians, and engineers in today’s industry. Installing, operating, repairing, or designing equipment for modern industry requires fundamental knowledge of electrical wiring and components. Students will gain expertise in key skill areas such as basic electrical system wiring, interpreting wire installation plans, handling non-metallic cable, installing basic components such as switches, outlets, and lighting, and connecting electrical services.
The 96-ELF1 includes a workstation, wiring components, storage case, electrical consumable package, hand tools package, electrical accessories, multimedia student curriculum, instructor’s assessment guide, and installation guide.
Amatrol's Enterprise Systems Learning System 1 (96-ES1) lays the foundation for essential workplace skills. Too often, people attempt to contribute to an organization without underpinning skills such as communications, problem-solving, working effectively in teams, presenting an idea effectively, and working with other to generate ideas, just to name a few. Using a structured learning approach, Enterprise Systems Learning System 1 teaches key skills needed in any organization.
The Hydraulics 1 Learning System (96-HYD1) introduces industry-relevant hydraulic skills while showing how they apply to fundamental hydraulic principles, such as pressure and flow; this signature Amatrol approach to curriculum reinforces both theory and practice to produce a well-rounded understanding of the topic. As an example, after completing this learning system, learners will not only understand concepts like flow rate versus cylinder speed and pressure versus cylinder force, but also be able to operate, install, design, and troubleshoot basic hydraulic circuits for various applications.
The 96-HYD1 includes gauges, manifolds, cylinders, valves (relief/sequence, pressure reducing, check, directional control), flow meter, and hydraulic motor, as well as a 500 psi hydraulic power unit, manifold set with shutoff valve, and an Amatrol workbench. These components are all industrial quality not only to ensure durability, but also to help learners become better prepared for what they will encounter on the job. All Amatrol products are made from top-notch materials and carefully crafted (hand-welded and painted) to create tough, attractive, well designed learning systems that will facilitate learning for years.
Amatrol's Hydraulics 2 Learning System (96-HYD2) builds upon the knowledge and skills taught by the Hydraulics 1 Learning System. Hydralics 2 focuses on more advanced skills and topics such as pressure intensification, cylinder regeneration, and operation and troubleshooting of various hydraulic components.
The 96-HYD2 features real-world, heavy-duty hydraulic components students will encounter on the job, including control valves, relief valves, flow control valves, check valves and accumulators. The in-depth multimedia curriculum teaches learners both relevant knowledge and hands-on skills related to these components, such as adjusting pressure settings, taking measurements, and making various calculations. User will also learn how these components are use in real-world application, like elevators, punch presses, backhoes, dump trucks, hydraulic presses, and more!
Amatrol’s Hydraulics 3 Learning System (96-HYD3) builds upon the knowledge and skills taught by the Hydraulics 1 and Hydraulics 2 training systems. The Hydraulics 3 training system focuses on more advanced skills and topics, such as hydraulic relief valve operation, hydraulic check valve circuit design, and accumulator applications.
The Hydraulics 3 training system curriculum uses the same Intermediate Hydraulic Valve Module as the Hydraulics 2 training system, which features real-world, heavy-duty hydraulic components students will encounter on the job. These components include control valves, relief valves, flow control valves, check valves, and accumulators. The in-depth multimedia curriculum teaches learners both relevant knowledge and hands-on skills related to these components, such as pump unloading applications, pressure port check valve circuits, and accumulator circuits and sizing.
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Item Number:990-PTB1 -
Item Number:990-ELE1Amatrol’s Portable Power and Control Electronics Learning System (990-ELE1) covers how to operate, adjust, and troubleshoot electronic components, circuits, and systems used in machine applications. The portable learning system allows for on-the-go exploration of the fundamental concepts of industrial power and control electronics, such as measuring temperature, speed, and analog signals. The 990-ELE1 provides skills and topics that will be invaluable in industries like manufacturing, transportation, energy, and construction. -
Item Number:95-MSB3The Amatrol Skill Boss Logistics offers a performance-based assessment for evaluating the skills and competencies of future supply chain automation technicians. -
The Smart Factory is a fully connected and flexible manufacturing system that connects its physical systems, operational information, and human assets to control manufacturing, maintenance, inventory, and supply chain operations. -
Item Number:950-SPT1The 950-SPT1 teaches students connection, operation, programming, and troubleshooting of AC/DC and grid-connected systems. The curriculum is PC-based multimedia that is highly interactive. It allows students to use the learning style best for them – reading, listening, visual. The 950-SPT1 supports the NABCEP (North American Board of Certified Energy Practitioners) test for Certified Solar Photovoltaic System Installer. -
Item Number:950-STOL1The 950-STOL1 includes all components needed to develop hands-on, job ready skills: all solar specific components as well as balance of system items. The learning system contains a mobile workstation, multiple component circuit panels, a solar collector unit, fault insertion, PC-based multimedia student curriculum, and instructor’s assessment guide. An optional sun simulator is available to facilitate classes indoors when outdoor conditions do not support solar heating. -
Item Number:870-PTAB82Amatrol’s Tabletop Mechatronics is a portable, durable, affordable learning system that forms a fully automated line to teach real-world mechatronics skills. This learning system features a pick-and-place, gauging, and inventory station, all of which fit on a standard tabletop! -
Item Number:950-TEH1Amatrol's 950-TEH1 Turbine Electric Hub Troubleshooting Learning System teaches students adaptive skills for wind turbine operation, adjustment, and troubleshooting in a wide variety of situations. The 950-TEH1 allows students to develop and practice component, subsystem, and system-level skills. The fully functional, scaled-down utility-scale turbine electric hub. The Turbine Electric Hub Troubleshooting Learning System includes... -
Item Number:950-TNC1Amatrol’s 950-TNC1 Turbine Electric Hub Troubleshooting Learning System allows students to learn the skills required for wind turbine operation, adjustment, and troubleshooting. -
Amatrol’s virtual trainers replicate physical systems in such detail that students can build skills even when they don’t have access to actual equipment.
